Our Process

How does Sonic Solutions differ from other companies in the ultrasonic anilox roll cleaning
industry?
The unique features of the Sonic Solutions cleaning systems are: convenient table-top design (allows you to
place the system where it is convenient for the user), on top cleaning design (first in the industry to adopt this
for ease and safety), simplicity of design and process (just set it and forget it - in most instances, no gear or
bearing removal is necessary), built with long lasting quality parts and components, preset settings for
ultrasonics and heating element (avoids miscalculations on part of the operator), provides the greatest value
of all companies in the industry (price is approx. 40% below that of the nearest competitor).

Others in the ultrasonic industry may in turn provide/ require the following: stand alone system (may require
plumbing and drainage adaptions), anilox rolls to be submersed in the cleaning solution (can't tell when or if
the roll is clean, operator must stick their hands into the strong cleaning solution), complicated design and
options (may need to set the level of ultrasonics and heat - can damage the rolls if set incorrectly) and systems
that are approximately 40 % more expensive.

How often should I clean my rolls?
Cleaning programs will vary from printer to printer. Some facilities will clean their rolls on a monthly basis.
Some who are very conscious of a high level of print quality will clean their rolls before each label run. It
seems most common for companies to clean their rolls every week or two. The most important thing to keep
in mind is that when the quality of the labels is sacrificed, then its already too late and the rolls should have
been cleaned already. Try to figure out the happy medium and shoot for that frequency target.

What type of routine maintenance should I perform on the systems?
Routine maintenance and care of the system is the biggest culprit to the happy use of a system. When the
Sonic Kleen spills on the sides of the tank and the turning mechanism, care should be taken immediately to
thoroughly clean any contact with the system. Otherwise, an occasional oiling of the pulleys on the turning
system is always helpful. As needed, the turning belts may require replacement.

What else can I clean with my system?
With additional accessories (predominately a Soaking Basket) many of Sonic Solutions' customers use the
cleaning system to clean various press parts. Several even go to the extent of cleaning their solvent washed
polymer process plates. This is a quick way to clean these plates.